Why You Can Trust ECOCABLES High Temperature Cable
- 15+ years of experience of manufacturing high-temperature cables for home appliances.
- Long-term cooperation with 500+ customers from 30+ countries.
- OEM/ODM customization services, including wire gauge, conductor plating, insulation materials, cable length, etc.
- 99%on-time delivery with 200+ automated production equipment.
- 24/7 online engineering assistance throughout your project lifecycle.
Your Trusted High Temperature Cable Supplier
ECOCABLES is a reliable manufacturer and supplier of cables from Chongqing, China. It has established stable and long-term cooperative relationships with 500+ leading home appliance companies worldwide. Its high-temperature cable series is widely used in refrigerators, ovens, coffee machines, microwaves, air fryers, rice cookers, water heaters, etc. Meanwhile, ECOCABLES provides more flexible, one-stop cable customization solutions for various leading brands, like TE, JST, Amphenol, and Delphi, to reduce the cost of a brand premium.
Our heat-resistant wires are made of high-quality copper conductors, such as tinned copper, nickel-plated copper, and silver-plated copper, and heat-resistant insulation materials, such as silicone rubber, ETFE, FEP, and PTFE. The cables can maintain reliable electrical performance under continuous operating temperatures from 150°C to 250°C, depending on the material. Some high temperature cable series can withstand short-term temperature peaks of up to 300°C. They can effectively resist thermal aging, cracking, and deformation for the long-term reliability of home appliances. Available in a wide range of wire gauges from 24 AWG to 10 AWG, our cables can meet electrical and mechanical needs of most home appliances.
High Temperature Cables By Material
We offer high-temperature cables in various insulation materials and conductor sizes. Here are several mainstream heat-resistant wire types. If you need a customized solution, you can contact us online for OEM/ODM services.
Silicone rubber insulation has excellent flexibility and outstanding heat resistance with a continuous temperature rating of 180-200°C. It can withstand short-term temperature peaks of up to 250°C.
ETFE insulation has excellent abrasion resistance and high mechanical strength. It supports continuous operating temperatures of 150–200°C. It can withstand short-term exposure to temperatures up to 250°C.
FEP insulation has excellent chemical resistance, smooth surface, and low friction. It is designed for continuous operation at 200°C with short-term temperature peaks of up to 250°C.
PTFE is a widely used heat-resistant insulation in home appliances with continuous operating temperature at 250°C, capable of withstanding a short-term temperature peak up to 300°C.
High Temperature Cables By Conductor Sizes
Current ratings listed here are for reference only and may vary depending on installation conditions and applicable standards.
0.75 mm²(≈ 18 AWG) cables are compact and flexible for space-constrained designs. Its typical current capacity is 6-10 A, ideal for small home appliances.
1.5mm²(≈ 16 AWG) cables provide an excellent balance of flexibility and current-carrying capacity, typically from 10-16 A.
2.5mm²(≈ 14 AWG) cables are designed for high-load circuits with low voltage drop. Its typical current capacity is 16-25 A.
6mm²(≈ 10 AWG) cables are built for high-current power transmission, typically from 32–45 A, ideal for demanding heating applications.
Why Choose ECOCABLES High Temperature Cables
Our high temperature cables are manufactured with premium conductors and heat-resistant wire insulation materials. They ensure long-term reliability in high temperature home appliances.
High temperature cables withstand continuous operating temperatures from 150°C to 250°C and short-term temperature peaks up to 300°C, depending on insulation materials.
Silicone rubber, ETFE, FEP, and PTFE insulation materials with excellent heat-resistance performance.
Premium tinned, nickel-plated, and silver-plated copper conductors with excellent conductivity.
UL VW-1 flame-retardant materials prevent flame propagation and improve electrical safety.
It meets the wiring requirements of complex Spaces, is easy to install, and is not prone to breakage.
Prevent insulation aging and extend the service life of high-temperature cables.
Its water vapor erosion resistance prevents leakage and guarantees the safe operation of the equipment.
Even if the temperature is from -60 °C to +260 °C, our high-temperature resistant cable still has stable performance.
One-Stop Custom High Temperature Cables
ECOCABLES provides one-stop OEM/ODM customization solutions for high temperature cables. You can select conductor size from 0.5–10 mm², copper conductor options, such as tinned, nickel-plated, or silver-plated, insulation materials, such as silicone rubber/PTFE, voltage rating, including 300V, 600V, etc. We offer free and rapid sample production within 3–5 days. We also provide matching connectors and custom wiring harness assemblies upon request for your home appliance applications.
Cost-Effective Alternative for Leading Brands
We provide alternative high temperature cable solutions for global brands such as JST, Molex, Amphenol, and TE. Our engineers streamline over-engineered designs by removing excess insulation or shielding to cut material use. Our in-house procurement system aggregates demand for bulk raw-material pricing, and vertical assembly eliminates intermediary fees. We help our customers reduce overall procurement costs without the added cost of brand premiums.
ECOCABLES Resource
We offer a one-stop service covering the entire process of high temperature cables.
Factory real-time footage of the manufacturing process of high-temperature cables.
Advantages of ECOCABLES High temperature Cable Solutions
- Factory-direct manufacturing: Complete in-house production with a large factory of nearly 8,000 square meters. 260+ advanced production equipment, 70% of which is automated, ensures large-scale production of hightemperature cables.
- Excellent production capacity: 5 automated production lines deliver a monthly production capacity of up to 4 million cable pieces.
- Fast & stable lead time: 99% on-time delivery rate; within 3–5 working days for prototype sampling and within 15-30 working days for mass production.
- DDP with tax included: We will handle import duties and taxes to streamline the procedure and save your time.
- Comprehensive after-sales support: A dedicated support team of 5 experienced application engineers provides responsive after-sales support throughout the product lifecycle.
ECOCABLES High Temperature Cable Solutions
For kitchen appliances, such as ovens, air fryers, coffee machines, microwaves, etc., the internal temperatures can range from 180-250°C. Standard PVC wires will be brittle, crack, or melt over time, and frequent heating and cooling cycles will accelerate insulation aging. ECOCABLES’s high temperature cables use silicone, FEP, and PTFE insulation with continuous operating temperatures up to 250°C. Combined with excellent resistance to heat, moisture, grease, and chemical exposure, they deliver long-term electrical reliability.
Heating appliances, including water heaters, heating pads, hair dryers, garment steamers, etc are continuously exposed to high temperatures around heating elements. Overheating can damage insulation and reduce product lifespan and may even lead to electrical failure. ECOCABLES’ heat-resistant wires are designed for continuous operating temperatures of up to 250°C. High-conductivity copper conductors minimize heat generation, and excellent UL VW-1 flame-retardant materials reduce fire risk.
HVAC systems include air conditioners, heat pumps, fan coil units, and ventilation equipment. Their cables, installed near compressors, motors, and heat-generating components, are commonly exposed to temperatures of 80–150°C. The continuous vibration, moisture, and compressor oil may accelerate insulation degradation and increase mechanical wear. ECOCABLES’ high temperature cables feature continuous temperature ratings of up to 250°C. High-flexibility insulation materials combined with fine-stranded copper conductors can effectively resist vibration, abrasion, and repeated mechanical stress.
Because the internal working temperature of the oven is higher than 220℃ for a long time, ordinary PVC cables undergo thermal aging and cannot meet the life requirements. We offer 200°C heat-resistant silicone high-temperature cables, tin-plated copper conductors, and UL-certified materials, and have optimized heat-resistant cycling structural designs. Finally, the life of the high-temperature cable is improved by more than 3 times, the after-sales failure rate is reduced by 40%, and the continuous high-temperature aging test is successfully passed.
High Temperature Cable-Matched Connectors
To withstand high temperatures and heat generation inside the equipment, use heat-resistant connectors is also critical. Here are matched high-temperature connectors for home appliances.
- High-Temperature Connector Data Sheet
| Connector Type | Temp. Rating | Cable Size (mm² / AWG) | Key Features | Typical Applications |
| PA66 HighTemperature Connector | ≤150°C | 0.75–2.5 (18–14) | Glass-fibre reinforced housing; dielectric strength for mains circuits; cost-effective for continuous heat. | Rice cookers, coffee machines, air fryers. |
| Ceramic-Body High-Temperature Connector | ≤450°C | 1.5–6.0 (16–10) | Ceramic body; inherently flame-retardant; no organic degradation at high temperatures. | Ovens, industrial electric heaters, process equipment. |
| High-Temperature Crimp Terminal | ≤250°C | 0.75–6.0 (18–10) | Crimped termination retains contact force under thermal cycling; minimal resistance drift under vibration. | Water heaters, HVAC air handlers, heating systems. |
| SiliconeInsulated Wire Connector | ≤200°C | 0.75–2.5 (18–14) | Silicone insulation stays pliable after repeated heating; eases routing in tight spaces. | Small home appliances, portable heaters. |
| Waterproof High-Temperature Connector | ≤200°C | 0.75–2.5 (18–14) | IP-rated integrated seal; verified against moisture and dust ingress. | Outdoor A/C units, heat pumps, appliances exposed to condensation or rain. |
| HighCurrent Power Connector | ≤250°C | 2.5–6.0 (14–10) | Contact geometry optimised for continuous high current; terminal temperature rise within limits at full load. | Commercial ranges, large boilers, industrial heating banks (10–40 A continuous). |
High Temperature Cable - Real World Testimonials
ECOCABLES supplied high temperature cables that have been continuously deployed in our oven production line. At a continuous chassis temperature of 200°C, the cables have accumulated over 3,000 operating hours without insulation breakdown. Their engineering team selected a silicone‑glass composite insulation based on our thermal profile, and the customized cables integrated perfectly into our production line.
Purchasing ManagerKitchen Appliance ManufacturerECOCABLES conducted a site survey, determined the optimal insulation (silicone‑glass braid), and supplied the first 800 custom‑length cables within 15 working days, 40% faster than the incumbent, while all samples met UL 758 vertical‑flame and IR‑drop criteria (≤0.5 mV/A) at full load.
Procurement DirectorHeating Appliance Manufacturer
We provide a 12-month standard warranty from the date of delivery. This covers all defects arising from faulty materials or poor workmanship. We offer free replacement or repair for any non-conforming high temperature cables under warranty. Our technical support team will be online 7/24 to respond to your inquiries.
For storage, a dry and ventilated indoor site is advised, with temperatures ranging between –10°C and +40°C. Exposure to direct sunlight is not permitted; relative humidity should be kept at or below 80%.
To avoid insulation cracking or conductor fatigue, we recommend a minimum static bending radius equal to 4× the cable’s outer diameter. In dynamic situations, we recommend a bending radius of 6× the outer diameter.
Each production batch is assigned a distinct lot number at the outset. Each lot number is correlated with supplier material certificates, production parameters, and final inspection results. These records are archived digitally for a decade, and retrieval can be completed within 24 hours of any request.